A result instead of a list of tools

Case studies are deliberately anonymous. I don't publish the names of former employers or clients without their consent.

Medical device manufacturing

6.5 hours → 45 minutes

Reducing changeover time on 150 injection molding machines

The average changeover time on 150 injection molding machines was cut from 6.5 hours to 45 minutes, increasing machine-fleet availability with no investment in new machines.

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Serial manufacturing for rail and automotive

more than PLN 1.2M per year

Production reorganization and productivity growth

The projects delivered more than PLN 1.2M in annual savings, doubled final assembly productivity, a 25% reduction in scrap and a 20% reduction in overtime costs.

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Technical materials manufacturing

−30% unplanned downtime

Reducing downtime through a TPM program

Unplanned downtime fell by 30%, process quality improved by 15%, and reduced failure rates delivered an approximately PLN 800K financial impact.

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